Noise climate assessment in ceramic industries (Iran) using acoustic indices and its control solutions

Document Type : Research Paper

Authors

1 Department of Industrial Safety, Faculty of Mining, St. Petersburg Mining University of Empress Catherine II, St. Petersburg, Russia

2 Department of Occupational Health, School of Public Health, Shahid Sadoughi University of Medical Sciences, Yazd, Iran

Abstract

This study aimed at providing a framework for prioritizing workplaces in terms of noise control in the ceramic industry, as exposure to industrial noise has long been recognized as an occupational hazard. A TES-1354 device was used to measure the noise level. The WHC continuous noise index was used to calculate the amount of noise pollution brought on by process equipment. Finally, the industry's workplaces were prioritized for noise control using the noise control prioritization index (NCPI), which considers three factors: the number of individuals exposed, the duration of exposure, and the weighting factor based on the intensity of exposure to noise. The sound pressure level (SPL) values in the studied industry were measured between 69 and 93.70 dB (A). Furthermore, 20.53% of all measured stations were in the high-risk limit (SPL ≥ 85 dB(A)), while 79.47% fell within the safe range (69 ≤SPL<85 dB(A)). For stone crushing workplace, WHC continuous noise index values were found to be near 1, indicating unpleasant working conditions for workers. Additionally, the highest value of NCPI was estimated for the stone crusher workplaces. Our findings indicate that the stone crusher workplace is the priority for noise emission control.

Graphical Abstract

Noise climate assessment in ceramic industries (Iran) using acoustic indices and its control solutions

Keywords

Main Subjects


[1]  Korshunov, G., Nikulin, A., & Krasnoukhova, D. (2023). Development of recommendations for professional risk management of employees of the mining and processing plant. Mining Informational and Analytical Bulletin, 9, 199–214.
[2]  Shojaee Barjoee, S., Azizi, M., Khaledi, A., Kouhkan, M., Soltani, M., & Farokhi, H. (2023). Street dust-bound metal (loid) s in industrial areas of Iran: Moran's spatial autocorrelation distribution, eco-toxicological risk assessment, uncertainty and sensitivity analysis. International Journal of Environmental Science and Technology, 20(8), 8509-8536.
[3]  Eremeeva, A., Ilyashenko, I., & Korshunov, G. (2022). The possibility of application of bioadditives to diesel fuel at mining enterprises. Mining Informational and Analytical Bulletin, 39-49.
[4]  Shojaee Barjoee, S., Azizi, M., Kouhkan, M., Alipourfard, I., Bayat, A., Shahbaz, Y. H., . . . Latif, M. T. (2023). The Impacts and Analysis of Individual and Social Risks of the Stochastic Emission of Benzene from Floating-Roof Tanks Using Response Surface Analysis and MPACT Model. Archives of Environmental Contamination and Toxicology, 84(3), 347-367. https://doi.org/10.1007/s00244-023-00990-7
[5]  Barjoee, S. S., Azizi, M., Yazdani, M., Alikhani, E., & Khaledi, A. (2024). Emission source apportionment of the road dust-bound trace and major elements in Najafabad to the west of Isfahan megacity (Iran) based on multivariate receptor-oriented source models of PMF, PCFA and UNMIX. Environment, Development and Sustainability, 26(4), 10333-10366.
[6]  Li, X., Dong, Q., Wang, B., Song, H., Wang, S., & Zhu, B. (2019). The influence of occupational noise exposure on cardiovascular and hearing conditions among industrial workers. Scientific reports, 9(1), 11524.
[7]  Ahmed, S., & Gadelmoula, A. (2022). Industrial noise monitoring using noise mapping technique: a case study on a concrete block-making factory. International Journal of Environmental Science and Technology, 19(2), 851-862.
[8]  Jo, H., & Baek, E.-M. (2024). Impacts of noise-induced hearing loss on sleep, health, and workplace: Multi-group analysis. Heliyon, 10(9), e30861.
[9]  Shestakova, I., & Morgunov, V. (2023). Structuring the post-COVID-19 process of digital transformation of engineering education in the russian federation. Education Sciences, 13(2), 135.
[10] Kosała, K., & Stępień, B. (2016). Analysis of noise pollution in an andesite quarry with the use of simulation studies and evaluation indices. International Journal of Occupational Safety and Ergonomics, 22(1), 92-101.
[11] Gridina, E., Kovshov, S., Lurevich, V., & Borovikov, D. (2024). Safety improvement in open-pit mines with challenging mining conditions through upgrading avalanche prevention measures. Acta Montanistica Slovaca, 29(1), 145-154.
[12] Abbasi, M., Yazdanirad, S., & Ahmadi, A. (2024). Developing and validating a risk assessment method for noise-induced hearing loss in workers. Heliyon, 10(22), e40475.
[13] Lowry, D. M., Fritschi, L., & Mullins, B. J. (2022). Occupational noise exposure of utility workers using task based and full shift measurement comparisons. Heliyon, 8(6), e09747.
[14] Buqammaz, M., Gasana, J., Alahmad, B., Shebl, M., & Albloushi, D. (2021). Occupational noise-induced hearing loss among migrant workers in Kuwait. International Journal of Environmental Research and Public Health, 18(10), 5295.
[15] Zeng, A., Huang, Y., Xin, J., Li, J., Qiu, W., & Zhang, M. (2024). Progress and recommendations of developing occupational exposure limits for noise-a systematic review. Heliyon, 10(18), e37878.
[16] Glebova, E. V., Volokhina, A. T., & Vikhrov, A. E. (2023). Assessment of the efficiency of occupational safety culture management in fuel and energy companies. Journal of Mining Institute, 259, 68-78.
[17] Smirnyakov, V. V., Rodionov, V. A., Smirnyakova, V. V., & Orlov, F. A. (2022). The influence of the shape and size of dust fractions on their distribution and accumulation in mine workings when changing the structure of air flow. Journal of Mining Institute, 253, 71-81.
[18] Shestakova, I. (2024). The Era of Digital Transition in the Prism of the Existential Threat of Job Loss: Corporate Social Responsibility. Sustainability, 16(18), 8019.
[19] Bazhin, V. Yu., Hieu, T. D., Makushin, D. V., & Krylov, K. A. (2024). Influence of temperature regime of the combined process of casting and rolling of strips from high-alloy aluminium alloys. Non-ferrous Metals, 57(2), 45–51.
[20] Chang, T.-Y., Yu, T.-Y., Liu, C.-S., Young, L.-H., & Bao, B.-Y. (2020). Occupational noise exposure and its association with incident hyperglycaemia: A retrospective cohort study. International Journal of Scientific Reports, 10(1), 8584.
[21] Gendler, S., Stepantsova, A., & Popov, M. (2024). Justification of the safe operation of a closed coal warehouse by gas factor. Journal of Mining Institute, 1-11.
[22] Mikulski, W. (2020). Reducing the harmful effects of noise on the human environment. Sound insulation of industrial skeleton enclosures in the 10–40 kHz frequency range. Journal of Environmental Health Science and Engineering, 18, 1451-1463.
[23] Mirfakhradini, S. H., Safari, K., Shaabani, A., Valaei, N., & Mohammadi, K. (2018). Customer involvement in new product development of tile and ceramic industry. International Journal of Productivity and Quality Management, 25(1), 108-138.
[24] Karimi, M., Niknamfar, A. H., & Niaki, S. T. A. (2019). An application of fuzzy-logic and grey-relational ANP-based SWOT in the ceramic and tile industry. Knowledge-Based Syst, 163, 581-594.
[25] Beigoli, S., Amin, F., Kazemi Rad, H., Rezaee, R., & Boskabady, M. H. (2024). Occupational respiratory disorders in Iran: a review of prevalence and inducers. Frontiers in Medicine, 11, 1310040.
[26] Mostaghaci, M., Mirmohammadi, S. J., Mehrparvar, A. H., Bahaloo, M., Mollasadeghi, A., & Davari, M. H. (2013). Effect of workplace noise on hearing ability in tile and ceramic industry workers in Iran: A 2-year follow-up study. Scientific World Journal, 2013, 1-7.
[27] Barros, M., Bello, P., Roca, E., & Casares, J. (2007). Integrated pollution prevention and control for heavy ceramic industry in Galicia (NW Spain). Journal of hazardous materials, 141(3), 680-692.
[28] Bessa, M. J., Brandão, F., Viana, M., Gomes, J. F., Monfort, E., Cassee, F. R., . . . Teixeira, J. P. (2020). Nanoparticle exposure and hazard in the ceramic industry: an overview of potential sources, toxicity and health effects. Environmental research, 184, 109297.
[29] Kabanov, E. I., Tumanov, M. V., Smetanin, V. S., & Romanov, K. V. (2023). An innovative approach to injury prevention in mining companies through human factor management. Journal of Mining Institute (263 (eng)), 774-784.
[30] Pretzsch, A., Seidler, A., & Hegewald, J. (2021). Health effects of occupational noise. Current Pollution Reports      7, 344-358.
[31] Susanto, A., Setyawan, D. O., Setiabudi, F., Savira, Y. M., Listiarini, A., Putro, E. K., . . . Kara, P. (2021). GIS-based mapping of noise from mechanized minerals ore processing industry. Noise Mapp, 8(1), 1-15.
[32] Mousavi, S. M., Naeini, M. J., Haghighat, M., & Yazdanirad, S. (2021). Prioritization of Noise Control Solutions in an Oil Refinery Using the Noise Control Priority Index. Jundishapur Journal of Health Sciences, 13(3), e115134.
[33] Rahmani, R., Aliabadi, M., Golmohammadi, R., Babamiri, M., & Farhadian, M. (2022). Body physiological responses of city bus drivers subjected to noise and vibration exposure in working environment. Heliyon, 8(8), e10329.
[34] Batessova, F., Omirbay, R., Sattarova, G., Zholmagambetov, N., Zholmagambetov, S., Dostayeva, A., . . . Medeubayev, N. (2023). Reducing industrial noise by the use of damping alloys when manufacturing mining equipment parts. Heliyon, 9(6), e17152.
[35] Islam, R., Sultana, A., Reja, M. S., Seddique, A. A., & Hossain, M. R. (2024). Multidimensional analysis of road traffic noise and probable public health hazards in Barisal city corporation, Bangladesh. Heliyon, 10(15), e35161.
[36] Fernández, L. P. S. (2021). Environmental noise indicators and acoustic indexes based on fuzzy modelling for urban spaces. Ecological Indicators, 126, 107631.
[37] Alayrac, M., Marquis-Favre, C., Viollon, S., Morel, J., & Le Nost, G. (2010). Annoyance from industrial noise: Indicators for a wide variety of industrial sources. The Journal of the acoustical society of America, 128(3), 1128-1139. https://doi.org/10.1121/1.3466855
[38] Mardani, M., Nowrouzi, M., & Abyar, H. (2022). Evaluation and modeling of radiation and noise pollution in the north of the Persian Gulf (Case study: South Pars gas platforms). Advances in Environmental Technology, 8(3), 229-238.
[39] Sahu, A. K., Pradhan, M., Mohanty, A., Mohanty, C. R., & Pradhan, P. K. (2022). Vehicular noise pollution and its environmental impact in Berhampur, India. Advances in Environmental Technology, 8(2), 145-157. https://doi.org/10.22104/aet.2022.5425.1466
[40] Johnson, T. A., Cooper, S., Stamper, G. C., & Chertoff, M. (2017). Noise exposure questionnaire: A tool for quantifying annual noise exposure. Journal of the American Academy of Audiology, 28(01), 014-035.
[41] Gomez Escobar, V., Barrigon Morillas, J. M., Rey Gozalo, G., Vílchez Gómez, R., Carmona del Río, F. J., & Méndez del Río, J. A. (2012). Analysis of the grid sampling method for noise mapping. Archives of Acoustics, 37(4), 499–514.
[42] Standardization, I. O. f. (2009). Acoustics-Determination of Occupational Noise Exposure-Engineering Method: ISO.
[43] Mousavi, S., Moradirad, R., Beheshti, M., Hajizadeh, R., Taheri, F., Khodaparast, E., . . . Faghihnia, T. (2019). Evaluation of noise pollution before and after performing corrective measures in operational units of reservoirs and petroleum products transportation of Abadan oil refinery. Iran Occupational Health, 16(4), 72-82.
[44] Royster, L., Royster, J., Driscoll, D., & Layne, M. (2003). Sound Measurement: Instrumentation and Noise. Noise Manual, 41.
[45] Oyedepo, S., Adeyemi, G., Olawole, O., Ohijeagbon, O., Fagbemi, O., Solomon, R., . . . Efemwenkiekie, U. (2019). A GIS–based method for assessment and mapping of noise pollution in Ota metropolis, Nigeria. MethodsX, 6, 447-457.
[46] Kumar, K., Bhartia, A., & Mishra, R. (2023). Monitoring, modeling, and mapping of rail-induced noise at selected stations in megacity Delhi. International Journal of Environmental Science and Technology, 20(9), 10243-10252.
[47] Padilla-Ortiz, A., Machuca-Tzili, F., & Ibarra-Zarate, D. (2023). Smartphones, a tool for noise monitoring and noise mapping: An overview. International Journal of Environmental Science and Technology, 20(3), 3521-3536.
[48] Ustyugov, D. L., Noa Segura, H. L., & Ryakhovsky, M. S. (2024). Influence of rainfall infiltration on groundwater recharge in hydrogeological region La Yana, Cuba. Gornyi Zhurnal (9), 97–102. https://doi.org/10.17580/gzh.2024.09.15
[49] Fink, D. (2024). What is the safe noise exposure level to prevent noise-induced hearing loss? Journal of Exposure Science & Environmental Epidemiology, 1-5.
[50] Safiullin, R., & Arias, Z. P. (2024). Comprehensive Assessment of the Effectiveness of Passenger Transportation Processes Using Intelligent Technologies. The Open Transportation Journal, 18(1), e26671212320514.
[51] Ahmed, A. A., & Awadalkarim, M. (2015). Noise induced hearing loss at two textile plants in Sudan. European Academic Research, 11, 13995-14006.
[52] Noweir, M. H., Bafail, A. O., & Jomoah, I. M. (2014). Noise pollution in metalwork and woodwork industries in the Kingdom of Saudi Arabia. International Journal of Occupational Safety and Ergonomics, 20(4), 661-670.
[53] Zheng, J., Zhang, S., Wang, H., Yu, Y., & Hu, W. (2021). Surveillance of noise exposure level in the manufacturing industry—China, 2020. China CDC Weekly, 3(43), 906.
[54] Chen, Y., Zhang, M., Qiu, W., Sun, X., Wang, X., Dong, Y., . . . Hu, W. (2019). Prevalence and determinants of noise-induced hearing loss among workers in the automotive industry in China: a pilot study. Journal of occupational health, 61(5), 387-397.
[55] Hu, S., Hu, W., Yang, S., Zhu, X., Sun, K., Jiang, S., . . . Li, X. (2021). Investigation on noise exposure level and health status of workers in transportation equipment manufacturing industry. Chinese Journal of Industrial Hygiene and Occupational Diseases, 39(7), 498-502.
[56] Movahed, N., & Ravanshadnia, M. (2022). Noise exposure assessment in construction equipment operators in Tehran, Iran. Journal of UOEH, 44(1), 43-52.
[57] Akbari, J., Dehghan, H., Azmoon, H., & Forouharmajd, F. (2013). Relationship between lighting and noise levels and productivity of the occupants in automotive assembly industry. Journal of environmental and public health, 2013, 1-5. https://doi.org/10.1155/2013/527078
[58] Scandari, A., Jafari Mansoorian, H., Mashkori, A., Ahmadli, Z., Khanjani, N., Norzaee, S., & Fahiminia, M. (2018). Evaluation of noise pollution in small workshops in Qom, Iran; and its situation compared to national noise standards. Archives of Hygiene Sciences, 7(3), 157-164.
[59] Rikhotso, O., Harmse, J. L., & Engelbrecht, J. C. (2019). Noise sources and control, and exposure groups in chemical manufacturing plants. Applied Sciences 9(17), 3523. https://doi.org/10.3390/app9173523  
[60] Moon, Y. H., & Kwon, S. P. (1976). Hearing impairment due to noise in the Kyung-In industrial area in Korea. Yonsei Medical Journal, 17(1), 30-38.
[61] Singh, L. P., Bhardwaj, A., Deepak, K., & Bedi, R. (2009). Occupational noise exposure in small scale hand tools manufacturing (forging) industry (SSI) in Northern India. Industrial Health            47(4), 423-430.
[62] Neghab, M., Madahi, M., & Rajaeifard, A. (2009). Hearing impairment and hypertension associated with long term occupational exposure to noise. Iranian Red Crescent Medical Journal, 11(2), 160-165.
[63] Ibáñez-Forés, V., Bovea, M., & Azapagic, A. (2013). Assessing the sustainability of Best Available Techniques (BAT): methodology and application in the ceramic tiles industry. Journal of Cleaner Production, 51, 162-176.
[64] Bolaji, B. O., Olanipekun, M. U., Adekunle, A. A., & Adeleke, A. E. (2018). An analysis of noise and its environmental burden on the example of Nigerian manufacturing companies. Journal of Cleaner Production, 172, 1800-1806.
[65] Golmohammadi, R., Moazaz, F., & Aliabadi, M. (2017). The noise control prioritizing index in a tire manufacturing company. Journal of Occupational Hygiene Engineering, 4(3), 41-48.
[66] Bakhsh, A. (2019). Investigation and Reduction of Noise Level in a Process Industry. Journal of Scientific & Industrial Research, 78(11), 799-801.
[67] Suter, A. H. (2012). Engineering controls for occupational noise exposure. Journal of Sound and Vibration, 46, 24-31.
[68] Skamyin, A., Shklyarskiy, Y., & Gurevich, I. (2024). Influence of Background Voltage Distortion on Operation of Passive Harmonic Compensation Devices. Energies, 17(6), 1342. https://doi.org/10.3390/en17061342
[69] Mousavi, S. M., Abbasi, M., Yazdanirad, S., Yazdanirad, M., & Khatooni, E. (2019). Fuzzy AHP-TOPSIS method as a technique for prioritizing noise control solutions. Noise Control Engineering Journal, 67(6), 415-421.
[70] Mahboobe, E., Golmohamadi, R., & Riahi-Korram, M. (2012). Prioritizing of noise control methods in the Hamadan glass company by the analytical hierarchy process (AHP). Journal of Occupational Health and Safety, 2(1), 75-84. http://jhsw.tums.ac.ir/article-1-16-en.html